The increasing requirements in safety, energy efficiency and production performance in public transport are addressed by NEMpreg.FR6541, the latest fire-retardant epoxy prepreg developed by New Era Materials specifically for railway applications.
NEMpreg.FR6541 is certified as meeting the highest HL3 classification requirements according to EN 45545-2, ensuring maximum fire safety performance. Simultaneously, the material has a short curing cycle of just 30 minutes at 120°C. This results in higher process efficiency, reduced production cycle times and lower energy consumption.
In what ways are composites beneficial for the railway industry?
In order to meet the requirements of modern railway systems, it is necessary to use materials that are faster, lighter and more functional. The use of composite materials allows rail vehicle manufacturers to achieve substantial benefits, including significant structural weight reduction, lower energy consumption, and greater design freedom in the development of railway components. These benefits extend from load-bearing structures to interior finishing elements.
It is important to note that advanced composites are capable of matching or even surpassing the durability and mechanical performance of steel, while also retaining high fire retardant properties.
NEMpreg.FR6541 has been engineered to precisely address these challenges. It combines the highest HL3 fire safety classification with an exceptionally short curing cycle, enabling faster production, high quality, repeatability, and reduced unit costs.
In practical terms, this translates into a shorter time-to-market, stable processing conditions, and a tangible competitive advantage – where every minute and every kilogram matters.
Sustainability as a Standard
NEMpreg.FR6541 is in alignment with New Era Materials’ sustainability strategy. The material components have been selected in accordance with current environmental standards, and 100% of the energy used in the production process is sourced from renewable energy.
This solution combines high technological performance with a responsible environmental approach.
New Era Materials – Expertise and Technology
Since 2012, New Era Materials has been delivering advanced composite technologies that comply with stringent safety standards and the demanding requirements of the railway industry. These technologies have been developed using in-house R&D facilities and modern laboratories.
Our portfolio includes:
– NEMpreg and NEMcomposites technologies – manufacturing of composite components, including compression molding in closed molds, ensuring high structural quality, smooth surfaces, and optional reinforcements,
– full compliance with fire safety standards, including EN 45545-2, ensuring passenger and crew safety,
– fully equipped in-house laboratories and production facilities covering material synthesis and modification, thermal analysis and rheology, mechanical testing, flammability testing, and accelerated aging tests.
Let’s Discuss Your Project
We would be delighted to discuss your project with you. Please do not hesitate to get in touch via the inquiry form, so that we can explore how NEMpreg.FR6541 could offer your project a significant technological advantage and accelerate the development of next-generation public transport solutions.