Modern technologies are increasingly venturing into areas that, until recently, were reserved exclusively for traditional craftsmanship. One of the best examples of this transformation is the use of 3D printing in the reconstruction of historical structural components. The production of propellers for the “Orka” aircraft is a project carried out for the Polish Aviation Museum in Kraków, which perfectly illustrates how innovation can support activities related to the reconstruction and display of historic aircraft.
Precise reconstruction thanks to additive technology
As part of the project, a set of propellers was produced using 3D printing technology, with a focus on maximising the accuracy of the reproduction of the original parts. The key challenge was not only to recreate the visual form, but also to preserve the correct proportions, geometry and structural details. Thanks to the use of advanced digital modelling and additive technologies, it was possible to create components with complex structures, which would have required significantly more time and effort in traditional manufacturing processes. 3D printing allowed for process optimisation and the achievement of high repeatability and build quality.
Fibometry – professional 3D printing
The project was carried out by the Fibometry team – a brand of New Era Materials, focused on implementing innovative solutions in the field of professional 3D printing. Fibometry specialises in the design and production of advanced components using additive technologies, offering support at every stage of the process – from concept and modelling, through material selection, to final production. The team’s expertise covers both prototyping and the production of final components for demanding sectors such as manufacturing, aviation and R&D. In case of the Orka project, the key was combining engineering knowledge with experience in working with precision manufacturing processes in 3D printing technologies.
New Era Materials – a partner for innovative projects
New Era Materials is a technology company specialising in providing modern material solutions and manufacturing services for industry. The company is developing expertise in 3D printing, composites and advanced materials engineering, supporting clients in the implementation of even the most demanding projects. By integrating design and manufacturing expertise, New Era Materials offers a comprehensive approach – from needs analysis and design, through structural optimisation, to the implementation of the finished solution. The company is actively developing its own brand, Fibometry, which responds to the growing market demand for innovative and efficient production methods using 3D printing technology.
Synergy of technology and heritage
The production of propellers for the ‘Orka’ aircraft, commissioned for the Polish Aviation Museum in Kraków, is an example of how future technologies can support the reconstruction of historical structures:
– 3D printing enables the faithful reproduction of complex components
– digital modelling increases precision and reduces production time
– modern materials open up new possibilities in terms of durability and quality
Projects of this type demonstrate that an innovative approach to production can play a key role not only in industry, but also in the preservation of technical heritage and education.
3D printing is a technology that brings history back to life
For New Era Materials and Fibometry, participating in the reconstruction of the EM-11 ‘Orka’ aircraft is not only an engineering project but also a contribution to preserving aviation history for future generations. It is also a clear signal that 3D printing and additive technologies are finding increasingly wider applications – from industry and aviation to the reconstruction and renovation of structures of exceptional historical value.
If you would like to find out more about the possibilities of using 3D printing and composite materials in your project – contact the New Era Materials team.